Production Process
Our Manufacturing Setup
Detailed overview of our state-of-the-art manufacturing processes
Knitting Department
Equipment
- Advance Circular Knitting Machines
- Grey Fabric Inspection Machine
- Multi-Feeder Technology
Capacity
- Daily Knitting Capacity: 30 Tons
Capability
- Single Jersey, Double Jersey,
- Pique, Double Pique, Rib, Lycra Rib, Waffle, Terry, Fleece
- Flat Knit Collar & Cuff.
- Design fabrics
Dyeing Department
Capability
- Single Jersey, Double Jersey,
- Pique, Double Pique, Rib, Lycra Rib, Waffle, Terry, Fleece
- Flat Knit Collar & Cuff. Design fabrics
Equipment
- CANLAR, FONG’S, TONG ZENG, BRAZZOLI, STARTEX, IDES, DANITECH, HSING CHENG, CORINO, CALATOR, TUBE TEX, SANTEX, BRUCKNER, SUNSUPER, LAFER, HAS, SINTEC, LAFER, PROKNIT
Capacity
- Daily Fabric Dyeing and Finishing Capacity: 30 Tons
Print & Embroidery Department
Equipment
- Automatic Rotary Screen Printing Machine
- Hand screen printing system
- Computerized Embroidery Machine
Capacity
- Daily Print Capacity: 100,000 pieces
- Daily Embroidery Capacity: 35,000 pieces
Features
- Fully automatic system
- latest Technology Implementation
Cutting Department
Equipment
- Computerized auto-cutter
- Table with auto spreader Machine
- Advanced Cutting Machines
Capacity
- Monthly Cutting Capacity: 50,00,000 pieces
- Pattern Making: 200+ new styles/month
- Marker Efficiency: 85-90%
CAD
- Computerized Pattern Grading
- Advanced technology use for Pattern
- Digital Pattern Storage System
Sewing Department
Production Lines
- 26 Lines for T-shirts & Polos
- 14 Lines for Sweatshirts & Hoodies
- 10 Lines for Bottoms & Pants
Machinery
- Monthly Sewing Capacity: 40,00,000 pieces
- Total sewing line: 50
- 1220 Sewing Machines
Features
- Automated sewing machine
Finishing Department
Equipment
- Steam Ironing 150 Tables
- Tunnel Finishers
- Thread Sucking Machines
Quality Control
- 4-Point Inspection System
- Metal Detection
- Size Measurement Verification
Packaging
- Automated Poly Bagging
- Carton Packing Station
- Label & Tag Application
Utility Department
REB Line
- Advanced REB Technology
- 3 MW REB Capacity
- Electrical Busbar systems
Generator
- 1500 kva Diesel Generator
- Brand: Caterpillar
Air Compressor
- 150 kw air Compressor Capacity
- Brand: Rollair
Solar System
- 200kw on-grid solar power system
- Brand: Energypac
Logistics Department
Service Excellence
- Kaizer Knitwears Ltd. has established its own dedicated logistics service to ensure smooth and timely delivery.
Commitment
- We have a team of skilled manpower and experienced drivers Commitment to on-time delivery and customer satisfaction
Vehicles
- Our logistics fleet consists of 20 vehicles, enabling us to manage transportation and distribution seamlessly.
